NICE work @UnitorDhakra and greetings. You've started off on a great footing.
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Hi, the best is to use 1.2 mm thick. But I used 1mm for my repair because I could not get in my place. It works well, but it is not so tight.May I ask what thickness of Titanium sheet you used for this? I've got a broken hinge and am thinking of trying to make my own also.